Guide to Ensure the Safety and Reliability of Your Pallet Racking

Pallet racking failures are among the most catastrophic of the hazards faced daily in your warehouse. However dangerous and expensive the result, the causes can be surprisingly simple. Too often, pallet racking is caused by little more than inaction.

Your pallet racking needs to be reliable day in and day out. Your warehouse and your workers’ safety depend on it. But reliability is not permanent. It must be maintained and preserved with preventative measures and safety practices. Continue reading to learn the best practices for pallet racking safety.

Regularly inspect the condition of your pallet racking

Keep a watchful eye on the physical state of your pallet racking and respond quickly to structural damage or missing assemblage.

  • Installation – Was your pallet racking installed by certified professionals to industry standards? If not, then a professional, third-party assessment of your pallet racking installation can correct vital installation errors.
  • Base plates and protections – Make sure that your pallet racking floor mounts are set to minimum torque to allow for the right amount of flexibility in case of a forklift collision. Additionally, post protectors should be installed at every corner, where forklift collisions are statistically most likely to occur.
  • Signage and labeling – Check that your pallet racking is properly labeled with clear and accurate signage so that your staff knows precisely what they are permitted to do.
  • Locking Pins – Pallet racking supports are held in place by gravity. Quality locking pins that are correctly installed ensure that accidental forklift contact doesn’t lift rack support out of its mount.

Maintain a safe pallet racking environment

The greater state of your warehouse, in general, can also have a significant impact on the reliability of your pallet racking.

  • Lighting – A safe pallet racking environment beings with adequate lighting. Any potential hazards in your warehouse need to be sufficiently illuminated to avoid trouble.
  • Intent – Know that your pallet racking is being used to store what it was intended for.
  • Barriers – Use barriers to clearly demarcate the channels where your forklifts are permitted to operate. Lifting equipment NZ wide needs to be properly guided to avoid impact and ensure smooth warehouse operation.

Implement sound pallet racking safety protocols

Make sure that your warehouse crew knows how to maintain, report, and repair issues with your pallet racking.

  • Periodic, scheduled inspections – The pallet racking in your warehouse will incur daily wear and tear, so inspecting it only once will not be enough. Schedule regular and comprehensive inspections of your pallet racking system and closely monitor its overall state.
  • Don’t let structural issues pile up – Rarely is a pallet racking failure the result of a single, crippling impact. More often, it is the result of numerous minor impacts that went unaddressed until failure became inevitable. Allowing your warehouse staff to become complacent on minor structural deficiencies means they are less likely to recognize and repair further damage. This brings us to the next point.
  • Trained staff – Ensure that your staff is trained to recognize structural deficiencies in pallet racking. Train you, warehouse workers, to properly place and manage pallet rack loads and abide by key forklift safety procedures at all times.

Investing in pallet rack safety is investing in your business

Your pallet racking can be kept safe, reliable, and performing to its peak standard with basic maintenance and care. For as simple as the causes of pallet racking disasters can be, the preventative measures can be just as simple. Contact the leading warehouse experts at Dexter’s today to learn what more you can do to ensure the safety and wellbeing of your warehouse crew and the security of your pallet racking.


Blog Source: DEXTERS Warehouse Equipment | How Can You Ensure the Safety and Reliability of Your Pallet Racking?


I’m Joseph, and I started this blog as a way to share ideas with others. I wanted to create a space where people could share their thoughts and feelings, and where we could all have a good laugh. Since then, the blog has grown into something much larger than I ever imagined. We have posts on everything from humorous essays to comics to interviews. And our weekly columns cover sports, video games, college life, and software.
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